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The Chocolate Factory 

A bean-to-bar tour at Dick Taylor

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The door to Dick Taylor Craft Chocolate's new digs (4 W. Fourth St., Eureka) is like a wormhole from Fourth Street's auto repair shops and motels into a hipster lodge. The woody cocoon of a showroom is more J. Crew than Willy Wonka, with a mounted buck and nautical rope in lieu of a river of chocolate. But the smell of the product, which two of the company's 10 employees are hand wrapping in gold foil and letterpress envelopes (seriously) in a corner, gives it away. Humboldt County's only "bean-to-bar" chocolate operation moved into the space, its sole facility, in February. Peer into the factory through a window for free, or $5 gets you a 45-minute tour (with a tasting, naturally) and a glimpse of how the 4-year-old company turns out its award-hogging bars with only cocoa and sugar. You can also browse a curated wall of chocolate the company doesn't make — from Iceland, Italy and Hungary. Co-founder Adam Dick recommends the $14 burnt sugar bar from Iceland. "We always want to get people hooked on chocolate," he says.

Pro-tip: Bring a hat, lest your guide smile apologetically and hand you a hairnet. Dick, in geometric glasses and company ball cap, leads us through to the less stylish garage, where his partner (and fellow member of the band Huckleberry Flint) Dustin Taylor is fixing a cabinet. Piled high by the door are burlap sacks of dried and fermented organic cocoa beans from overseas waiting to be sorted. Dick turns over a Mason jar of detritus picked out in sorting: rocks, corn, sticks, insects and a metal zipper.

Sorted beans go into an old, tricked-out coffee roaster. As Dick runs his hands through them we lean in for a smell: not chocolate yet, but fruity, acidic and nutty. In another bucket, roasted beans are a dark terra cotta with that rich, mellow cocoa aroma. He peels the husk off a cocoa like a peanut skin and explains how it's turned into garden mulch. That, too, smells fantastic. There is a platoon of white buckets filled with roasted beans, all labeled with place names: "Bolivia," "Madagascar." Dick acknowledges there is "an art" to making confections with "bought chocolate," but roasting and grinding gives the chocolatier control — especially important for single-origin bars that isolate the flavor of beans from a certain place for a certain time.

We head inside to see large machines painted cream to match the walls of what could pass for someone's industrial-chic SoHo loft, complete with barnwood doors and exposed beams. Dick introduces the silver hammermill that crushes cocoa nibs down to a sandy "liquor," which then takes a beating in the ball mill — a behemoth filled with ball bearings that smash the cocoa powder down to 20 microns, or about half the width of a human hair. Because there is no liquid vanilla, lecithin or milk, he explains, melding the sugar and cocoa into a smooth chocolate is tricky. The ball mill's no good for crystalline sugar (think of the uneven pieces of a thrown glass), so it's run through metal rollers with the cocoa to evenly break it down to the ultra-fine "flake" stage.

Dick pats the ivory exterior of the conch, which looks like an enormous food mill Martha Stewart would use to off enemies if she were a Bond villain. Its sweeping blades smear the flake and spread the cocoa butter around until, 48 hours later, it yields a chocolate paste ready to be tempered and shaped into bars.

Behind another window, two young men with bent necks feverishly shake trays to evenly fill three molds at a time. Today they'll add black fig to the bars. "I think initially, it was kind of a hobby," says Dick, smiling under his broom of a mustache. "As we got a little better at it, our friends said, 'You should sell it.'" The hardcore artisanal approach doesn't come cheap and, at $7 a bar with climbing cocoa and shipping costs, one wonders if this is the right economy for going pro. Dick says yes, and that high-end chocolate is "an affordable luxury," unlike 40-year-old Scotch, for example. "We're trying to make some of the best chocolate in the world. ... It's been a race to the bottom in terms of mass market quality."

Back in the storefront, we nibble chocolate from annotated sample jars. As with wine, descriptors for top-shelf chocolate can be overly precious. But damn if the Toledo bar isn't floral and plummy. Less subtle is the Los Bagels Slug Slime bar created for Humboldt State University — with garlicky notes of "everything" bagels. You are warned. Finally, we scoot up to the counter as Dick fills espresso cups at a kind of hot slushy machine that keeps sipping chocolate warm and moving. Today it is a thick mixture of milk and the Belize chocolate made a few yards from where we sit, but with the sweet, tart smokiness of somewhere far away.

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About The Author

Jennifer Fumiko Cahill

Jennifer Fumiko Cahill

Bio:
Jennifer Fumiko Cahill is the arts and features editor of the North Coast Journal. She won the Association of Alternative Newsmedia’s 2020 Best Food Writing Award and the 2019 California News Publisher's Association award for Best Writing.

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